Asphalt is a viscous black liquid or semi-solid substance that is obtained from petroleum. It is widely used in construction and roadway paving due to its water-resistant, binding, and waterproofing properties. However, in recent years, the use of asphalt in the petroleum and drilling industry has gained significant attention. The reason being the invention of a modified form of asphalt known as sulfonated asphalt.
Sulfonated asphalt is derived from the chemical modification of asphalt through sulfonation. It involves converting the hydrophobic nature of asphalt into hydrophilic by introducing sulfonic acid groups. This process results in an asphaltic material with improved solubility, emulsifying, and wetting properties. The sulfonated asphalt has now become a promising material in the petroleum and drilling industry.
The sulfonated asphalt has been found to exhibit excellent properties as a drilling mud additive or a component in drilling fluids. It helps to control the rheological properties of drilling fluids, such as viscosity, fluid loss control, and lubrication. Sulfonated asphalt can be added to drilling muds to enhance the cuttings carrying capacity, improve the drilling performance, and lengthen the lifespan of the drilling equipment. Also, it is highly effective in inhibiting shale swelling and minimizing fluid loss to the formation.
Sulfonated asphalt is also used as a lost circulation material (LCM) in drilling operations. It is a cost-effective substance used to prevent or mitigate lost circulation during drilling operations. The sulfonated asphalt can fill in areas of porous formation or fractures in the formation and prevent the loss of drilling fluids. It has been proven to be highly effective and versatile in lost circulation control.
Bitumen and hard bitumen melt with increasing temperature, while sulfonated bitumen does not. When the temperature reaches more than 150°C, the sulfonated asphalt product will partially sublimate, but at higher temperatures, after one hour, the weight loss will remain within 10%.Sulfonated asphalt has good acid, alkali and salt resistance and can be used in all kinds of salt water, fresh water and deep sea saturated water drilling fluids. In addition, it has good thermal stability and non-viscosity, and can be used to prepare high temperature deep well drilling completion fluid.
In conclusion, sulfonated asphalt is a promising material in the petroleum and drilling industry. Its unique properties make it a valuable additive for drilling muds, LCM, and corrosion inhibitors. It offers numerous advantages, such as improved fluid loss control, enhanced shale inhibition, effective lost circulation control, and corrosion prevention. The use of sulfonated asphalt in the petroleum industry can potentially reduce drilling costs, increase production efficiency, and improve safety.